After analyzing data and trends across various industries, one thing is clear: manufacturers who prioritize quality control and monitoring have a significant advantage over their competitors.
The surface finishing process plays a critical role in the production of goods for original equipment manufacturers (OEMs) and parts manufacturers. Surface finishing is traditionally conducted by outsourced service providers specializing in the application of coatings, plating, and other treatments to improve the durability, appearance, and functionality of the product. Although often outsourced, these treatments are heavily regulated and must meet strict specifications and certifications to ensure the product meets its intended purpose and performs as expected.
This is where manufacturing execution software (MES) comes into play. Manufacturing execution solutions allow manufacturers and service providers to track and manage the specifications and certifications required for surface finishing. By implementing an MES system designed specifically for the surface finishing industry, manufacturers can ensure that all processes are in compliance with industry standards and regulations, reducing the likelihood of defects and ensuring the quality of the finished product. This digital solution streamlines the audit process to enable a seamless, expedited effort.
“Utilization of specifications and certifications are a benchmark for product quality and reliability," explains Daniel Hernandez, President of National Plating Company. "In metal finishing, the purpose of the specification is to provide a description of the requirements of a process and/or service to be performed on a product. Effective specs are concise, brief and not overly technical. Certifications demonstrate the company's adherence to spec and its commitment to standardization and quality. In a day and age where technology means speed, accuracy, and efficiency, digitized certs and specs allow National Plating to continue to be relevant while continuing to service our customers in an expeditious manner. Time is money.”
Certifications are formal recognition of an individual or company's expertise in a particular area and typically require passing an exam or meeting certain training and experience requirements. In the job shop manufacturing industry, certifications can demonstrate a company's ability to meet certain quality standards, like ISO 9001 or AS9100, which are recognized internationally. One very common certification in the aerospace parts manufacturing space is NADCAP which stands for the National Aerospace and Defense Contractors Accreditation Program. It's a program that was established by the aerospace industry to ensure that suppliers are meeting certain quality standards and is required by many aerospace and defense companies before they will work with a supplier.
Specifications, on the other hand, are detailed requirements for a particular product or process and might include notes regarding the thickness of a coating or the type of material that can be coated. These specifications are often established by the customer or the industry as a whole, and they help ensure that the finished product meets certain performance criteria.
Quality control and monitoring are critical components of the manufacturing process to ensure alignment with specifications and certifications, and an MES system provides a comprehensive solution to manage these tasks. With real-time data tracking such as job costing and profit margin analysis, manufacturers can identify potential issues before they become costly problems, ultimately increasing efficiency and productivity.
The benefits of implementing an MES system are numerous. It enables manufacturers to automate processes, reduce errors, and improve traceability. This level of control ensures that the surface finishing process is optimized for quality, consistency, and reliability, making it easier for OEMs to meet their own product requirements.
In addition to meeting product specifications and certifications, MES systems provide manufacturers with complete visibility into the manufacturing process. From the initial raw materials to the final product, MES systems offer a comprehensive view of the entire supply chain, enabling manufacturers to make informed decisions and adjustments to optimize production.
The importance of quality control and monitoring cannot be overstated, particularly within the surface finishing industry. The implementation of a manufacturing execution system is an effective solution for managing the specifications and certifications required for surface finishing. By prioritizing quality control and monitoring, manufacturers can improve efficiency, reduce costs, and ensure the quality of their finished products, ultimately leading to increased customer satisfaction and loyalty.
For more information or to request a demo, contact sales@gosteelhead.com today.